MGB & GT Forum
Front rocker panel removal - am I screwing up the Dash Assembly?
Posted by jonathan.lipkin
jonathan.lipkin
jonathan lipkin
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Topic Creator (OP)
Aug 30, 2016 09:24 AM
Joined 13 years ago
828 Posts
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I'm re-doing my outer rocker and inner member. I think the inner sill and castle rail will be ok with a bit of cleaning up and patching.
So, as I understand it the outer sill and inner membrane come together at the top with the inner sill, held together with spot welds. In the front, they are secured to what BMH calls the Dash Side Assembly. I've been trying to drill out, with some success, the spot welds that hold everything together. I've done ok, but am worried that I'm doing too much damage to the Dash side assembly, which I'm not going to remove. I'm using a 5/16" drill which usually gets most of the spot weld, but sometimes I need to go after it with a chisel.
Does the spot weld that holds the outer sill to the dash assy also hold the inner membrane? I would hope so since I would otherwise have no way of finding them.
Is this the right way to remove at the front? Am I doing too much damage?
As always, thanks
So, as I understand it the outer sill and inner membrane come together at the top with the inner sill, held together with spot welds. In the front, they are secured to what BMH calls the Dash Side Assembly. I've been trying to drill out, with some success, the spot welds that hold everything together. I've done ok, but am worried that I'm doing too much damage to the Dash side assembly, which I'm not going to remove. I'm using a 5/16" drill which usually gets most of the spot weld, but sometimes I need to go after it with a chisel.
Does the spot weld that holds the outer sill to the dash assy also hold the inner membrane? I would hope so since I would otherwise have no way of finding them.
Is this the right way to remove at the front? Am I doing too much damage?
As always, thanks
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Aug 30, 2016 09:37 AM
Joined 16 years ago
3,155 Posts
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In reply to # 3343855 by jonathan.lipkin
Does the spot weld that holds the outer sill to the dash assy also hold the inner membrane? I would hope so since I would otherwise have no way of finding them.
Does the spot weld that holds the outer sill to the dash assy also hold the inner membrane? I would hope so since I would otherwise have no way of finding them.
Yes.
In reply to # 3343855 by jonathan.lipkin
Is this the right way to remove at the front? Am I doing too much damage?
Is this the right way to remove at the front? Am I doing too much damage?
Yes. Of course, you want to limit the damage to the lower flange of the dash side panel, but the most important thing is to get the outer sill and membrane out. Worst case, you'll have to patch up the dash side panel flange - you've got a welder, so it's doable - just weld it up, adding metal if you have to. You can use your spot weld removal holes for plug welds when you put everything back together.
Documenting my project in my journal at https://www.mgexp.com/home#journal
Aug 30, 2016 10:48 AM
Top Contributor
Joined 17 years ago
18,541 Posts
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Just go ahead and drill all the way through all the spotwelds in that location. Easy enough to fill in the holes later and it will make life less destructive.
If you go to Cardomain and do a search for NOHOME you will find more sill work pictures than you can stand! The above is from the red 1967 GT
http://www.cardomain.com/ride/3882315/1967-mg-mgb/photo-gallery/
Edit: Cardomain is is a pretty crappy board anymore, so you might get a lot of 404 messages when looking for the pictures. Very hit and miss. The main blogs seem to work more often than not.
What are you using to separate the metal after drilling? I use a thin wood chisel to minimize distortion.
Pete
Edited 1 time(s). Last edit at 2016-08-30 10:52 AM by NOHOME.
If you go to Cardomain and do a search for NOHOME you will find more sill work pictures than you can stand! The above is from the red 1967 GT
http://www.cardomain.com/ride/3882315/1967-mg-mgb/photo-gallery/
Edit: Cardomain is is a pretty crappy board anymore, so you might get a lot of 404 messages when looking for the pictures. Very hit and miss. The main blogs seem to work more often than not.
What are you using to separate the metal after drilling? I use a thin wood chisel to minimize distortion.
Pete
Edited 1 time(s). Last edit at 2016-08-30 10:52 AM by NOHOME.
Aug 30, 2016 11:13 AM
Joined 23 years ago
4,960 Posts
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jonathan.lipkin
jonathan lipkin
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Topic Creator (OP)
Aug 30, 2016 11:55 AM
Joined 13 years ago
828 Posts
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In reply to # 3343940 by Ryan Reis
I'll just emphasize Pete's point to use a flat chisel to separate the panels. The damage you've caused it easy to fix, so not a big deal.
I'm using a chisel, but I think it's too thick. I'll get another.
Thanks, everyone
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Aug 30, 2016 03:17 PM
Joined 16 years ago
3,155 Posts
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In reply to # 3343980 by jonathan.lipkin
I'm using a chisel, but I think it's too thick. I'll get another.
Thanks, everyone
In reply to # 3343940 by Ryan Reis
I'll just emphasize Pete's point to use a flat chisel to separate the panels. The damage you've caused it easy to fix, so not a big deal.
I'm using a chisel, but I think it's too thick. I'll get another.
Thanks, everyone
I used a cheap butcher knife, worked well for me.
Documenting my project in my journal at https://www.mgexp.com/home#journal
Aug 31, 2016 06:23 AM
Joined 8 years ago
817 Posts
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